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MVR 蒸发器

Description: MVR Evaporator, full name Mechanical Vapor Recompression Evaporator, centers on thermalenergy recycling. Its greatest feature is that, unlike traditional evaporators that directly condense anddischarge secondary steam, it uses mechanical compression to upgrade the thermal grade of this "wastesteam," turning it back into a "heat source" to heat materials, achieving extremely high energy efficiency.The entire process is like a closed loop, minimizing energy loss.
Key Advantages: Compact Design, fully automated operation; energy consumption is only one-third of traditional evaporators.
Applications: High-salt wastewater concentration, low-temperature concentration of heat-sensitive materials, large-scale continuous evaporation, etc.
Efficiency: Processing Capacity: 1-20m³/h.
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项目内容
设备型号MHMVR-X(X为处理量m³/h）
处理水量1-20m³/h
设备材质316L不锈钢
2205双相钢
钛材
整机尺寸长：6000-21000mm
宽：4000-9000mm
高：12000-23000mm
核心处理工艺蒸汽连续再压缩
配套核心部件蒸汽压缩机、强制循环泵、加热器、分离器、冷凝器、出料循环泵、搅拌罐、离心机、母液罐
运行功率120KW-1100KW
安装方式地上式
运行方式全自动PLC控制、手动，可定制远程监控

 

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Process Flow

  • MVR Definition: Mechanical Vapor Recompression.
  • Energy-Saving: Uses a compressor to "re-pressurize and heat" thesecondary vapor generated during evaporation, increasing its enthalpy.
  • Closed-Loop Heating: The heated vapor is redirected back into thesystem as a heat source, achieving "self-heating" with extreme energyefficiency.

Process Flow

  • Material Input: high-salt wastewater, chemical waste liquid, electroplating wastewater, landfill leachate, etc.
  • Evaporation & Heat Exchange: Material is heated in the exchanger, and water evaporates into secondary vapor.
  • Vapor Compression (Core): Secondary vapor enters the MVRcompressor, where pressure and temperature rise, transforming it into ahigh-quality heat source.
  • Cyclic Heat Utilization: High-temperature vapor returns to theexchanger shell to heat the liquid material. Vapor condenses into cleancondensate water for recycling.
  • Concentration & Discharge: As water evaporates, the wastewater isdischarged as concentrated liquid or solids.

Key Advantages

  • Boiler-Free Operation, Minimal Steam Consumption.
  • Extreme Energy Efficiency: Cuts energy consumption to only 1/3 that of conventional Multi-Effect Evaporators (MEE).
  • Premium Effluent Quality.
  • Recyclable condensate (Ideal for high-salinity, high-COD & recalcitrant wastewater).
  • Fully automated control system & Compact Footprint.
Parameters Contents
Environmental Protection & Water Treatment · Zero Liquid Discharge (ZLD) of High-Salt Wastewater: Applied in coal chemical,power plant desulfurization, electroplating, printing and dyeing, landfill leachate,and RO brine.
· Concentration and Reuse: Used for concentrated crystal salts and effluent water reuse.
· Hazardous Waste Reduction: Treats high-COD and high-salt organic wasteliquids to significantly reduce hazardous waste volume.
· Municipal / Industrial Wastewater: Advanced concentration and resourcerecovery of salts.
Chemicals & New Materials Inorganic Salt Evaporation and Crystallization: High-purity crystallization of sodium chloride, sodium sulfate, ammonium chloride, nitrates, etc.
Organic Solvent Recovery: Distillation recovery of DMF, ethanol, acetone, etc.
Fine Chemicals: Concentration and purification of fragrances, dyes, and intermediates.
New Energy & Metallurgy Lithium Battery Industry: Lithium salt concentration, lithium extraction from salt lakes, and recovery of Lithium/Cobalt/Nickel from battery wastewater.
Metallurgy / Electroplating: Heavy metal wastewater (Cu/Ni/Cr) treatment and salt recovery.
Pharmaceuticals & Bio-fermentation TCM / Western Medicine Concentration: Operates at low temperatures (40–80°C) to protect heat-sensitive components.
Fermentation Broth Treatment: Concentration of amino acids, antibiotics, and enzyme preparations; recovery of microbial protein.
Biopharmaceuticals: Low-temperature concentration of vaccines and protein-based materials.
Food & Beverages Concentration of Fruit/Vegetable Juices, Syrups, and Milk: Low-temperature evaporation to preserve flavor and nutrition.
Sugar and Salt Production: Continuous evaporation and crystallization to reduce energy consumption.
Other Industrial Scenarios Seawater Desalination : Low-cost production of fresh water.
Paper / Leather Industries: Concentration and resource recovery of black liquor and waste liquids.

 

Parameters Contents
Airflow Capacity Customizable equipment sizes tailored to specific processing volume.
Material Options Customizable housing and internal tubes available in SS304/SS316L/2205 (Duplex Stainless Steel)/Titanium.
Remote Monitoring Optional remote monitoring system integration.
Parameters Contents
Cost Advantage · High Efficiency: Low energy consumption achieved through advanced system integration
· Low total cost of ownership driven by minimal OPEX.
Operation Fully automated PLC control with unmanned operation.
Customizable HMI touchscreen for intuitive and user-friendly operation.
Maintenance ·Modular core components for easy disassembly, coupled with simplified backwash procedures.
·Extended service cycles significantly reducemanual maintenance and operational costs.
Materials & Durability Premium Materials: Rust & corrosion-resistant for extended durability
Adaptability · Versatile Adaptability: Handles diverse influent water qualities.

 

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